About Us:

The company was established in 1996. The plant is located at 26 Km. away from Bhilwara ( Rajasthan , India ) on state highway no. 12 between Banera & Shahpura.

The company is engaged in manufacturing of all type of insulation refractory bricks and allied products and having capacity of 5.00 lacs bricks per month.

The plant has four continuous oil and pet coke fired tunnel kilns for firing of refractories up to 1500 0 C which are connected with a two nos. Tunnel dryers for uninterrupted production round the year. Plant also has an in house well equipped laboratory for testing of all required raw materials and finished products for physical and chemical testing.

Customers service and satisfactions is a strong priority of this unit which takes precedence over all other considerations. Promoters are well-experienced engineers and technocrats. They are also supported by learned and experience administrators.

The company was awarded ISO-9002 certificate by ics (jas-anz) in year 2000. The company was first insulation refractory unit in india to get this certificate. The company was awarded ISO-9001-2000 certificate in year 2004 by ukas quality management.
 

Promoters Profile

The whole time directors of the company are as under.

Sh. Dinesh K. Mehta: A Mechanical Engineer with MBA from XLRI, Jamshedpur and also a post graduate in International trade from IIFT, New Delhi . He has more than 20 year's business experience. (CELL :9322227186)

Sh. Manish Srivastav: Has more than 25 years experience of Insulation Refractory manufacturing and quality control. Is highly regarded as most competent professional in this industry with widest experience. (CELL: 9314664466)

Other directors are Sh. M.L. Mehta a senior Economist , Sh. K.L. Srivastav a retired senior Govt. Administrator, Company has also taken services of Shri S.K. Raut and Sh.. S. Bhattacharya both senior Ceramic Engineers having very long experience in Refractories as Technical Consultants.


LIST OF PLANT AND MACHINERIES INSTALLED AT FACTORY PREMISES
Name of Machine
Quantity
Capacity
Disintrigrator
2 NOS.

2.00 M.T./HR.
Pulvirisor
1 NO.

2.00 M.T./HR.
Saw Dust Screen
1 NO.

1.00 M.T./HR.
Mixture Mullers
6 NOS.

1.00 M.T./HR (Each)
Pugmill
2 NOS.

8000 BRICKS/SHIFT (Each)
Power Press (50 M.T.)
1 NO.

1000 BRICKS/SHIFT
U Mixture
1 NO.

2.00 M.T./HR.
Vibrating Table
1 NO.
  
Tunnel Drier
2 NO.
20000 BRICKS/DAY
Tunnel Kiln
4 NOS.
20000 BRICKS/DAY
Brick Cutter
24 NOS.
1000 BRICKS / SHIFT (Each)
Dust Collector Cyclone
3 NOS.
  
Kiln Cars
185 NOS.
  
Hand Trolleys
30 NOS.
  
Hand Screens
2 NOS.
  
Lath Machine
2 NOS.
  
Heavy Duty Welding Set
2 NOS.
  
Gas Welding Set
2 NOS.
  
Drill Machine
2 NOS.
  
Bench Grinder
1 NOS.
  
Hand Grinder
1 NOS.
  
Compressor
1 NOS.
  
Power Blower
1 NOS.
  
Diesel Generator Sets
3 NOS.
125 / 62.5 & 50 KVA
Platform Balance
1 NOS.
300 KG.
Electric Transformer
1 NOS.
250 KVA
Electric Panel
1 NOS.
  


LIST OF LABORATORY & TEESTING EQUIPMENTS'S INSTALLED AT FACTORY PREMISES
Name of Machine
Quantity
Capacity
Electronic Balance
1 NO.

5 KG. (L.C. : 0.01 GM.)
Electronic Balance
1 NO.

200 GMS (L.C.: 0.001 GM.)
Triple Pan Physical Balance
1 NO.

200 GMS
Physical Balance
1 NO.

5 KG.
C.C.S Machine
2 NO.

100.00 M.T.

Proving Ring (Attachment for CCS Machine)
1 NO.

5.00 M.T.
Thermal Conductivity Apparatus (Flowing Water Type)
2 NO.

14000C
P.L.C. Furnace
2 NO.
14500C
PCE Furnace
1 NO.
  
Muffel Furnace
1 NO.
12000C
Hot Air Oven
1 NO.
3000C
Sieve Shaker
1 NO.
  
Distillation Still
1 NO.
2LTS/HR.
Vernier Caliper
1 NO.
300 MM
Measuring Tap
   
Measuring Cylinder
   
Various Weights
   
Chemical Analysis Lab (With Spectrophotometer)    
ALL ABOVE EQUIPMENT'S ARE DULY CALIBRATED BY NABL APPROVED CALIBRATION HOUSE


TECHNICAL CATALOGUE
CONVENTIONAL GRADES
PROPERTIES
RR500
RR600
RR700
RRCF
RRHF
RRHFI
RRHFK
FFSIB
B.D. (Gm/cc) Max.
0.53
0.62
0.70
0.85
0.90
1.00
1.10
1.00
CCS (Kg/cm2) Min.
7.0
9.0
10.0
12.0
20.0
25.0
35.0
25.0
A.P. (%) Min.
80
75
72
70
65
60
55
60
T.C.at 6000HF Temp. (Kcal/m/hr/0 C) Max.
0.14
0.16
0.18
0.19
0.25
0.30
0.40
0.40
PLC (%) for 5 hrs., Max.
2.0 at 9000C 2.0 at 9500C 2.0 at 10000C 2.0 at 10000C 2.0 at 10500C 2.0 at 11500C 2.0 at 12500C 2.0 at 11000C
SWT (0 C) Min.
950
1000
1050
1050
1100
1200
1300
1150
PCE (0 C) Min.
-
-
-
-
-
27
29
-
A12O3 (%) Min.
-
-
-
-
-
30
35
20
Fe2O3 (%) Max.
-
-
-
-
-
2
2
2
SiO2(%) Min.
-
-
-
-
-
60
60
75


HIPOR GRADES
PROPERTIES
R-500
R-700
R-705
R-650
R-750
R-805
B.D. (Gm/cc) Max.
0.55
0.80
0.75
0.65
0.80
0.85
CCS (Kg/cm2) Min.
7.0
13.0
10.0
35.0
40.0
15.0
A.P. (%) Min.
72
70
70
65
65
65
T.C.at 8000HF Temp. (Kcal/m/hr/0 C) Max.
0.25
0.30
0.30
0.35
0.35
0.35
PLC (%) for 5 hrs., Max. (+/-) 1.0 at 12000 C 1.0 at 13500 C 1.0 at 12500 C 1.0 at 14300 C 1.0 at 14300 C 1.0 at 14000 C
SWT (0 C) Min.
1300
1350
1250
1430
1430
1430
PCE (0 C) Min.
17
23
27
30
31
32
A12O3 (%) Min.
45
55
45
52
50
50
Fe2O3 (%) Max.
1
1.5
1.5
1.5
1.5
1.5

Highlights

  • India's largest insulation refractory unit. Capacity about 6 million bricks per year
  • India's First ISO 9000 CERTIFIED UNIT. Uninterrupted Certification Since Year 2000
  • Only unit with four nos. modern oil fired tunnel kilns.
  • Outstanding achievement of winning three out of the four performance based awards given out this year by IRMA.
  • Regular supplier of all the sail plants
  • Supplied 4 million bricks during last two years to JSW, only supplier having been given 100% of the requirment and the only supplier to be repeated in phase one and phase two
  • Promoted and headed by an XLRI MBA. (Dinesh Mehta)
  • Co-Promoter having 25 years experience in this business. (Manish Srivastav)
  • Track record of executing all orders successfully no instance of any delay or rejection of material
  • Having a well experienced and qualified technical director with ACC background (Mr. S K Raut)

LIST OF SOME IMPORTANT CUSTOMERS USING OUR PRODUCTS.

STEEL PLANTS

  • M/s Bhilai Steel Plant, Bhilai
  • M/s Rourkela Steel Plant, Rourkela
  • M/s Bokaro Steel Plant, Bokaro
  • M/s Durgapur Steel Plant
  • Indian Iron & Steel Co. Ltd., Burnpur
  • M/s Visakhapatnam Steel Plant, Vizag
  • M/s Euro Coke & Enrgy Pvt. Ltd.
  • M/s JSW Steel, Bellary
  • M/s Essar Steel Ltd. Hazira
  • M/s Steel Corporation of Gujarat Ltd.

CONSULTANTS

  • M/s Engineers India Ltd.
  • M/s MECON Ltd.
  • M/s M.N. Dasturco Pvt. Ltd.
  • Engineering Projects India Ltd.

OTHERS

  • M/s Essar Oil Ltd.

ALUMINIUM PLANTS

  • M/s Bharat Aluminium Co. Ltd., Kor
  • M/s National Aluminium Co. Ltd.
  • M/s Engineering Projects India Ltd.

GLASS PLANTS

  • M/s Universal Glass, Sahibabad
  • M/s Haryana Sheet Glass, Sonepat

REFRACTORIES

  • M/s Tata Refractories Ltd.
  • M/s ACE Refractories Ltd.
  • M/s Mortex India, Kolkatta
  • M/s VRW Refractories Ltd.
  • M/s Raj Cermaics Ranchi
  • M /s S.K. Gupta Pvt. Ltd.
  • M/s Robit Traders, Surat
  • M/s Noble Refractories Pvt. Ltd., Wakaner

FURNACE MANUFACTURES

  • M/s Wesman Engineering Works
  • M/s Bharat Heavy Electricals Ltd., Hardwar
  • M/s Encon Furnaces, Faridabad
  • M/s K.N. Engineering Works, Faridabad
  • M/s Vulcan Engineers Ltd., Mumbai
  • M/s Thermax, Pune
CONTACT US
BHILARA OFFICE
MUMBAI OFFICE
WORKS
119, Subhash Nagar Ext.
13/27, New Swapneel
24, K.M. Shahpura Road,
Opp. U.I.T
J.B. Nagar, Andheri (East)
Village: Sardarngar, Tehil: Banera
Bhilwara - 311001
Mumbai - 400059
Bhilwara - 311401
Phone: 01482-224827,222840
Phone: 022-28231870,9322227186
Phone: 01487-272117,272617
Fax: 01482- 238976
Fax: 022-28231796
Fax: 01487-247417